CNC Closed 3 in 1 Busbar Processing Machine
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CNC Closed 3 in 1 Busbar Processing Machine

CNC Closed 3 in 1 Busbar Processing Machine

With a high pressure output of 50 tons, it boasts strong load-bearing capacity and a wide processing range; its closed-type body is extremely rigid, ensuring that its accuracy does not diminish during long-term operation; three workstations work together to double the production capacity; CNC intelligent control ensures high processing accuracy and high yield

Description

Jinan Deshang CNC Equipment Co., Ltd. is one of the leading manufacturers and suppliers of cnc closed 3 in 1 busbar processing machine in China, featured by quality products and good price. Please rest assured to buy advanced equipment for sale here from our factory. We also accept OEM orders.

 

 

Products Description

 

The 503 Closed Busbar Machining Machine is a 50-ton, three-station integrated closed-type CNC busbar processing equipment. It integrates shearing, punching, and bending functions, and is specifically designed for high and low voltage switchgear, switch cabinets, transformers, and electrical complete equipment production scenarios. It can efficiently complete the precision processing of copper and aluminum busbars. 

 

cnc-busbar-processing-machine

 

 

Products parameter

 

Model No.

DESG-503ESK

Colour

Grey&Blue

Punch

Max. Punch Force(KN)

500

Punch Diameter(MM)

Φ4.3-Φ36

Max. Thickness(MM)

16

Max. Width(MM)

260

Cut

Max. Cut Force(KN)

800

Max. Cut Thickness(MM)

16

Max. Cut Width(MM)

260

Bend

Max. Bend Force(KN)

500

Max. Bend Thickness(MM)

16

Max. Bend Width(MM)

260

Dimension

MM

1925*1560*1490

Motor Pwer

KW

3*5.5(customized)

Weight

KG

2000

Power

V/HZ

380V/50HZ

 

 

Products Stucture

 

 

Bend unit

This machine features a double worktable. The copper busbar machine's worktable is 1.9m long and 0.4m higher than competitors, while maintaining the same price. The larger worktable space not only allows for more workpieces to be placed but also reduces repetitive clamping, thus improving efficiency. Equipped with a Xizi PLC, the system accuracy is ±0.1° even at high configuration. System instructions are available in English, Russian, Thai, and Vietnamese, and other languages.

bend unit

 

Cut unit

It adopts a 50-ton hydraulic cylinder and a double-column shearing structure, resulting in a flat, burr-free cut. The upper and lower blades are installed perpendicularly to ensure a smooth cut, no waste, and no deformation even after long-term use.

cut unit

 

Punch unit

Featuring a turret-type structure, customers can choose between six- or eight-position die-punching. All copper busbar punching dies have passed fatigue testing, capable of continuously punching 5000 holes without failure at a speed of 0.2 seconds per hole. The minimum hole diameter is 3.2mm, and the maximum hole diameter is 36mm.

punch unit

 

 

dies and Sample Display

 

 

The punching dies can process round holes, oblong holes, rectangular holes, and irregularly shaped holes, while also supporting processes such as busbar chamfering, double-sided chamfering, and dotting. After punching, the busbar holes are smooth and regular. The dies are easy to assemble and disassemble, allowing for quick changes to different specifications to meet various hole diameter processing needs.

The bending forming dies offer a variety of structural forms, covering processes such as flat bending, vertical bending, U-shaped bending, twisting, embossing, copper rod bending, and wire lug forming. They can process straight copper and aluminum busbars into various irregularly shaped bent parts required for installation, with stable bending angles and standardized workpiece forming, satisfying complex busbar shapes inside cabinets.

dies and samples

 

FAQ

1. With a limited budget, how do I choose the right busbar machine?

A: Our company offers two main product lines: economical semi-automatic three-in-one models and high-end fully automatic CNC busbar centers. 2. We can provide customized solutions based on your workshop's processing specifications, daily output, site size, and budget. Contactus for a precise complete quote.

2. What is the range of punch hole diameters? Can the punching turntable be customized?

A: Standard punching diameter is φ3.2mm–φ36mm; standard punching turntable diameter is 400mm. Customization of non-standard size turntables is supported. Round holes, oblong holes, square holes, 45° chamfers, and R-angle dies are all available.

3. What information is required for a quote?

A: Busbar machining drawings, physical samples, maximum machining thickness and width, automation configuration requirements, and voltage requirements of the target export country. Our engineers can then provide a complete technical solution and a detailed quotation.

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