3 IN 1 Copper Busbar Processing Machine

Jinan Deshang CNC Equipment Co., Ltd. is one of the leading manufacturers and suppliers of 3 in 1 copper busbar processing machine in China, featured by quality products and good price. Please rest assured to buy advanced equipment for sale here from our factory. We also accept OEM orders.

The 300kN 3-in-1 hydraulic busbar processing machine integrates punching, bending, and shearing stations. With an output force of 300kN, it efficiently cuts, punches, and bends copper and aluminum busbars.
The machine features a rigid structure, ensures stable output pressure, and offers a long service life. By simply changing molds, it can perform punching, flat bending, and vertical bending across various specifications; the shearing station produces clean cuts with minimal burrs. The control system is user-friendly, allowing even beginners to operate it quickly.
With a compact footprint that saves workshop space, the machine is ideal for small-to-medium batch busbar production in facilities manufacturing switchgear, complete electrical sets, and transformers. Custom non-standard molds are available to meet specific processing requirements.

Deshang offers a comprehensive range of CNC busbar processing machines with working tonnages spanning 300 kN to 800 kN, providing models suitable for everything from small-batch processing to the mass production of large-format busbars. The 300 kN model emphasizes cost-effectiveness and is ideal for standard copper and aluminum busbar processing, while higher-tonnage models handle thicker and wider busbars, meeting the demands of high-volume, heavy-duty production.

Cutting unit:The equipment's cutting station features a dual-column design; upon completion of the shearing process, the cut surface of the copper busbar is smooth and even. The process generates no scrap material and leaves the workpiece edges free from defects such as burrs or deformation, thereby ensuring high-quality cross-sections.

Punching unit:The main body of the punching station is constructed from ductile iron and features an integrated six-die rotary turret; this design effectively ensures coaxial and concentric alignment accuracy, extends tool life, and reduces the time required for tool changes.
It supports four positioning methods-gauge bars, positioning pins, laser guidance, and center punches-thereby saving time and effort during high-volume punching operations and enhancing overall production efficiency.

Bending unit:Equipped with independent work stations, the shearing, punching, and bending units operate simultaneously without mutual interference. The bending station features a closed-frame design that facilitates easy loading and unloading of copper busbars; the bending angle is clearly visible, ensuring ease of use and a low learning curve.

The machine and its accompanying molds are packed in export-grade solid wood crates. Critical metal surfaces undergo anti-rust treatment, and the interior is lined with moisture-proof, waterproof film and cushioning material, with rigid internal bracing to prevent shifting or impact damage. The crates are designed to withstand the rigors of long-distance ocean shipping-offering moisture resistance and shock protection-to ensure the cargo arrives at the destination in perfect condition.

FAQ

Q1: What are the main products of Jinan Deshang CNC?
A: Jinan Deshang CNC specializes in the R&D and manufacturing of complete equipment for copper and aluminum busbar processing. Its product line encompasses 3-in-1 busbar processing machines, portable busbar machines, and CNC busbar bending machines; it also offers standalone single-station models for punching, shearing, and bending, fully covering the requirements of various busbar processing applications.

Q2: What are the equipment's punching and shearing force specifications?
A: The punching force offers three settings: 300 kN, 500 kN, and 800 kN. The shearing cylinder has a bore of 200 mm, delivering a shearing force of up to 80 tons, capable of processing copper and aluminum busbars with thicknesses ranging from 0 to 20 mm.

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