3 In1 Busbar Punching Machines

This busbar processing machine integrates punching, shearing and bending stations, and is specially designed for copper and aluminum busbar processing. Its copper busbar punching die has been fatigue tested and can punch 5,000 holes continuously without failure, with a punching speed of 0.2 seconds per hole, and a hole diameter range of Φ3.2 - Φ30, with high efficiency and accuracy.

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Description

Products Description

3 In1 Busbar Punching Machines an integrated solution designed for copper and aluminum bar processing, integrating three core stations of punching, shearing and bending, meeting complex processing needs in one stop, greatly shortening the process flow and improving production efficiency.

3in-1-Busbar-Machine
★High-efficiency and precise punching unit
Equipped with a professional copper bar punching die that has undergone rigorous fatigue testing, it can achieve 5,000 trouble-free continuous punchings, and a single punching takes only 0.2 seconds, with high efficiency far exceeding industry standards. Supports full-range aperture processing from Φ3.2 to Φ30mm, and can accurately present both micro-precision holes and large through holes to ensure stable and reliable processing quality.

Busbar punching machine
★Innovative bending unit
Extra-large work surface: With a double work surface design, the copper bar machine made with German technology has a table length of 1.9 meters, which is 0.4 meters longer than similar products. It provides more space for workpiece placement without changing the price. Reduce the number of repeated clamping and effectively improve processing efficiency; the larger support surface reduces the risk of workpiece shaking, and escorts high-precision bending operations.
Intelligent control system: Equipped with Siemens PLC control system, the system accuracy is as high as ±0.1°, ensuring that the bending angle is accurate. At the same time, multi-language system instructions are provided in English, Russian, Thai, Vietnamese, etc., breaking the language barrier and meeting the needs of global users.

Busbar bending machine

★Large oil cylinder for shearing unit
The 50-ton large oil cylinder has a strong shearing force. With the double-column shearing structure, copper and aluminum bar materials can be easily sheared. The cut section is smooth and flat without burrs. The equipment structure design and high-quality material selection ensure that the machine will not deform even after long-term high-intensity use. Buying it means buying peace of mind!

Busbar cutting machine

Equipment punching die

3 In1 Busbar Punching Machines(Punching table technical parameters)

★Structural components
Tabletop: Made of Q235 carbon structural steel, the surface is electroplated, with good corrosion resistance and wear resistance, ensuring the stability and durability of the working platform.
Double columns: 45# round steel is selected, and the hardness is 260HB after quenching and tempering to enhance the bearing capacity and deformation resistance of the column.
Beam: Forged from 45# steel, the hardness is controlled in the range of HB220-250 after quenching and tempering, so that the beam has high strength and good toughness, ensuring the stability of the overall structure.
Punching die: Made of Cr12MoV alloy tool steel, after quenching and tempering, the hardness is precisely controlled at 58-60HRC, giving the die excellent wear resistance and toughness, suitable for high-strength and high-precision punching operations.
★ Processing
The whole machine parts are quenched and heat treated to strengthen the material properties, and the key parts are flange treated to enhance the connection strength and sealing, thereby improving the overall reliability and safety of the equipment.

3 In1 Busbar Punching Machines can perform chamfering, round holes, square holes, rectangular holes, waist-shaped holes, half-waist-shaped holes, special-shaped holes, trademark design, and one-time positioning punching on copper bars. It has complete functions. If you need to customize special holes, we can also design them for you at any time according to the drawings.

【 Round punching die】

Upper die punch specifications:
ф7,ф9,ф11,ф13,ф15,ф17,ф19,ф21
Lower mold specifications:
(Non-standard sizes can be customized)
ф7,ф9,ф11,ф13,ф15,ф17,ф19,ф21