Copper Hydraulic 3 In1 Bar Bus Bar Machine

The busbar processing machine is the core equipment for processing copper and aluminum busbars in the production of complete sets of power equipment (such as high and low voltage switchgear and distribution boxes).

Send Inquiry

Description

Busbar Processing Machine Features

Busbar Processing Machine Features: The copper hydraulic 3-in-1 bar busbar Machine is a core device used for processing copper and aluminum busbars in the production of complete power equipment (such as high- and low-voltage switchgear and distribution boxes). It primarily performs the three basic busbar processes of shearing, punching, and bending. Some models also integrate embossing, flattening, and twisting functions.

★Highly integrated functions to simplify production processes

The busbar processing machine utilizes a modular design, integrating multiple functions into one machine, significantly streamlining the production process.
#1. Integrated Core Functions: Mainstream models come standard with the three modules "cutting + punching + bending." Select high-end models offer expanded functionality, including embossing, flattening, and twisting (for processing busbars with special angles), meeting all busbar processing needs, from basic to complex.
#2.Efficient Workstation Collaboration: Processing modules are arranged according to production logic (e.g., shearing → punching → bending, which flows sequentially). This eliminates the need for frequent workpiece handling, allowing a single operator to complete multiple steps.

Bending-machine-cnc

★High Processing Precision Ensures Power Safety
Busbars, as the "current path" of the power system, have dimensional accuracy (such as shear end surface flatness, punching position deviation, and bending angle error) that directly impacts electrical conductivity and assembly compatibility. Busbar processing machines utilize precision design to ensure high-quality processing accuracy:
#1.Shearing Precision: Utilizing a combination of hydraulic drive and precision tooling, sheared ends are free of burrs and warpage, with a cut perpendicularity error of ≤0.1mm/m. This prevents poor wiring contact and overheating caused by uneven end surfaces.
#2.Punching Precision: Equipped with a quick-change die positioning assembly, hole center deviation is ≤0.15mm, and hole diameter tolerance is controlled within ±0.05mm. This ensures precise fit between the busbar, bolts, and terminal blocks, eliminating assembly difficulties caused by hole position deviation.

#3.Bending Precision: A CNC system controls the bending angle (with some models achieving an accuracy of ±0.5°). Combined with anti-springback compensation technology (preset compensation based on the elastic modulus of the copper/aluminum material), this effectively prevents angular springback of the busbar after bending, ensuring dimensional consistency across multiple sections of bent busbars.

★Wide range of applications, meeting diverse processing needs

Copper hydraulic 3-in-1 bar busbar Machine offer flexible configuration options tailored to the needs of different industries (electricity, rail transit, and new energy), busbar materials (copper and aluminum), and processing scales.

Full range of specifications: The busbar width range is 160mm and the thickness range is 15mm. Some large models can process large-section busbars with a width of 300mm and a thickness of 20mm, meeting the different needs from low-voltage distribution boxes to high-voltage switchgear.

Copper busbar thickness

★Packaging specifications are safer

Packaging Process: First, clean and rust-proof the copper hydraulic 3-in-1 bar busbar machine, such as by applying anti-rust oil. Then, wrap the entire machine in plastic film, ensuring the film fits snugly to prevent scratches caused by movement during transport. Next, place the wrapped machine in a custom-made wooden crate, appropriately sized for the machine. The crate should be padded with cushioning materials such as foam board and sponge to further reduce shock. Finally, securely seal the crate with nails or screws, and affix a label to the outside of the crate, indicating the machine name, model, quantity, production date, shipping location, and destination.

Machin-Bus-Bar