Factory-Direct Full-Servo CNC Busbar Cutting Processing Machine
Factory-Direct Full-Servo CNC Busbar Cutting Processing Machine suppliers
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Factory-Direct Full-Servo CNC Busbar Cutting Processing Machine
The 303 fully servo-driven CNC busbar processing machine is an automated unit for processing copper and aluminum busbars, integrating punching, shearing, and bending stations. It features a fully servo-driven X-Y axis automatic feeding and positioning system, a ductile iron machine frame, and a Siemens PLC CNC system. The machine supports bending spring-back compensation, and the punching station is equipped with a six-die integrated turret.
Description
Jinan Deshang CNC Equipment Co., Ltd. is one of the leading manufacturers and suppliers of factory-direct full-servo cnc busbar cutting processing machine in China, featured by quality products and good price. Please rest assured to buy advanced equipment for sale here from our factory. We also accept OEM orders.
Products Description
The 303 Full-Servo CNC Busbar Processing Machine is a high-end, automated system that integrates punching, shearing, and bending functions. Compared to conventional busbar machines, this unit features a fully upgraded servo-driven CNC feeding system, completely eliminating the need for traditional manual methods such as scribing, measuring, and positioning. Utilizing high-precision servo-controlled X and Y axes for automatic feeding and positioning, the machine ensures accurate, stable dimensions and high repeatability. It enables error-free, deviation-free mass production of copper and aluminum busbars, significantly reducing scrap rates and material waste, thereby effectively helping enterprises lower production costs and enhance product quality.
The three independent stations can simultaneously perform punching, shearing, and bending operations, offering processing efficiency far superior to traditional semi-automatic models. Equipped with a standard 300kN hydraulic system for stable power, the machine processes copper and aluminum busbars up to 160mm x 12mm, delivering smooth cut surfaces with minimal burrs. It features an energy-efficient servo drive system that saves power through on-demand operation, along with comprehensive safety protections, ensuring stable performance and a low failure rate.
Key Features
1.Cutting Unit
The shearing unit employs a dual-column shearing structure with vertically parallel upper and lower blades, ensuring clean, burr-free cut edges. Cutting dimensions are automatically controlled via a servo motor and PLC, resulting in a high level of automation and efficient, user-friendly operation.
2.Punching Unit
Equipped with a CNC servo-driven automatic positioning system, it allows operators to set hole spacing and pitch via the touchscreen; the system automatically adjusts X and Y-axis positions for high-precision punching, thereby eliminating the need for manual marking. The CNC touchscreen stores multiple sets of punching parameters, enabling instant recall for repeat jobs without the need for re-programming.
3.Bending Unit
The bending unit features an intuitive, easy-to-understand human-machine interface, ensuring stable performance and simple, convenient operation. It delivers high bending precision and excellent repeatability. With comprehensive parameter memory capabilities, operators can easily execute various busbar bending tasks by simply following standard operating procedures.
Product Data
|
Model No. |
DS-30ESK-PRO |
|
|
Colour |
Grey(Customized) |
|
|
Punch
|
Max. Punch Force |
300kn |
|
Punch Diameter |
Φ 4.3~30mm |
|
|
Max. Thickness |
15mm |
|
|
Cut
|
Max. Cut Force |
500kn |
|
Max. Cut Thickness |
15mm |
|
|
Max. Cut Width |
160mm |
|
|
Bend
|
Max. Bend Force |
300kn |
|
Max. Bend Thickness |
15mm |
|
|
Max. Bend Width |
160mm |
|
|
Dimension |
MM |
1800mm*1300mm*1400mm |
|
Moteur Power |
KW |
3*4kw |
|
Weight |
KG |
1600kg |
|
Power requirements |
V/F |
380V(Customized) |
|
Number of servos |
Set |
4set |
|
Punching Y-axis effective stroke |
MM |
1000mm |
|
Punching X-axis effective stroke |
MM |
160mm(Customized) |
Product structural features
Lower the barrier to entry for operation
The 303 touchscreen CNC system allows for the storage and recall of process parameters and supports importing drawing programs via USB; operators-even novices-can begin using the machine after brief training. Built-in functions for flat bending, edge bending, U-bending, and embossing eliminate the need for manual calculations of developed lengths, significantly reducing the error rate.
Reduction in consumable costs
Features a dual-column, dual-blade shearing structure that ensures smooth cut surfaces with minimal burrs, reducing the need for grinding. Servo-controlled precision feeding minimizes impact on the tooling, extending the service life of punching and bending dies and lowering long-term consumable costs.
FAQ
Q1: What is the function of the laser positioning system?
A: The laser pointer precisely marks the center for punching, eliminating manual measurement errors and significantly improving hole position consistency.
Q2: How is length accuracy ensured for CNC models?
A: The punching and shearing station utilizes a ball screw and servo motor; the CNC system performs automatic distance measurement and employs programmable positioning stops, ensuring uniform dimensions across batches of workpieces.
Q3: What precautions should be taken when processing copper and aluminum busbars?
A: Due to the significant difference in hardness between copper and aluminum, the die pressure and CNC parameters must be matched accordingly; improper settings can easily lead to surface scratches, shearing burrs, or material cracking.
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