Operation Process Of Multi Station Busbar Processing Machine

The multi station busbar processing machine is an integrated equipment with three stations: punching, cutting, and folding. Three workstations can work simultaneously or independently, resulting in high production efficiency. Mainly suitable for the manufacturing industry of high and low voltage switchgear and transformers, used for processing various specifications of copper and aluminum busbars. During the use of a multi-station busbar processing machine, the following safety operating procedures should be followed:

1. Operators should be familiar with the use, structure, and operation methods of multi station busbar processing machines, as well as the daily maintenance and safety rules of three station busbar processing machines.

2. Before starting work on the multi-station busbar processing machine, a safety check should be conducted to start the hydraulic motors of the shearing, punching, and bending stations, and check whether the upper and lower molds can be reliably pressed. Control buttons. Accurate operation ensures that operation can begin under normal circumstances.

3. Safety Operating Regulations for Cutting Station

1) According to the pre-treatment drawing of the busbar machine, cut a suitable length and align it with the length scale of the cutting table; Ensure that there are no excess copper bars in the cut leftovers and other debris, and then press the cut button.

2) If cutting copper bars with a length exceeding 3m, more than 2 people are required to cooperate; When the size of the leftover material is ≥ 50cm, one person should support the leftover material to prevent leftover material after cutting. Harm the operator.

4. Safety Operating Regulations for Punching Machines

1) According to the pre processing drawing of the busbar, replace the upper and lower molds of the corresponding stamping dies, tighten the bolts with fastening tools, visually inspect whether the upper and lower molds are installed in place, then press the punching button on the copper bar, and test the blank. After confirming the installation is qualified; Drill a hole in the center of the cross according to the drawing.

2) For copper bars with a punching length exceeding 3m, more than 2 people are required to cooperate.

5. Safety Operating Regulations for Bending Station

1) According to the pre processing drawing of the busbar, replace the appropriate bending mold, tighten the bolts with fastening tools, visually inspect whether the upper and lower molds are installed in place, and then install the upper and lower molds in place. With the punching button pressed, try using an empty car to confirm that the installation is qualified; Align the bending line according to the drawing for bending.

2) If the bending length of the copper bar exceeds 3m, more than 2 people are required to cooperate to ensure that operators are injured when the copper bar is bent.