Busbar Process Machine

The busbar processing machine is a special equipment used to process busbars (such as copper and aluminum busbars), which can complete the shearing, punching, bending and other processes of the busbar. Its characteristics are that it integrates multiple functions in one, has a high degree of automation, can improve the efficiency and accuracy of busbar processing, and is widely used in the fields of electrical complete equipment manufacturing, power transmission and transformation engineering, etc.

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Description

Products Description

The following is a brief introduction to busbar process machine equipment:

■ Definition

Busbar processing machine is a kind of equipment used to process copper, aluminum and other metal busbars, mainly used in the electrical complete set manufacturing industry.
■ Composition

It usually consists of punching unit, shearing unit, bending unit, hydraulic station, electrical system and frame.

Busbar cutting punching bending machine

■ Working principle：

(1)Power system: The motor provides power for the oil pump, which generates high-pressure hydraulic power. The high-pressure oil controls the maximum pressure of the system through the electromagnetic overflow valve, and then the electromagnetic steering valve transmits the pressure oil to each cylinder to drive the cylinder to do reciprocating motion, thereby realizing punching, shearing, bending and other processing actions.

Pure copper motor

(2)PLC control method: The action of each processing unit is controlled by the foot switch, and the CNC system can also be used for precise control, and the corresponding processing parameters are input to realize automatic processing.

plc

■ Processing function
(1)Punching function: The punching unit adopts high-precision molds, which can punch various shapes of holes such as circular holes, waist holes, square holes, etc., and can adjust the punching position and quantity according to needs.

Punch

(2)Cutting function: The cutting unit generally adopts a double column structure, which can cut the busbar according to the specified length and size, with a flat cutting edge, no burrs, and no waste generated.

Cut

(3)Bending function: the bending unit can complete the bending processing of various angles and shapes such as horizontal bending, vertical bending, U-shaped bending, and other special processing such as embossing, flattening, twisting Fried Dough Twists, and pressing cable joints by changing different molds.

Bend

■ Application area
Power industry: used for processing busbars in high and low voltage switchgear, substations, bus ducts and other equipment to ensure the safety and stability of power transmission.
Electrical manufacturing: In the production of electrical switches, communication equipment, household appliances, etc., various specifications of busbars are processed to meet the electrical connection needs of different electrical products.
Other fields: It can also be applied to industries such as shipbuilding, office automation equipment, elevator manufacturing, and chassis and cabinet manufacturing, providing high-quality busbar process machine services for electrical systems in these industries.

Application area