Busbar Machine Busbar Processing

Busbar machine busbar processing unit molds： are the key factors that determine the quality and efficiency of busbar processing. Different types of molds can realize a variety of processing processes such as punching, bending, and shearing to ensure that the busbar meets the installation and use requirements of various electrical equipment.
High-quality molds can improve processing accuracy, reduce scrap rate, reduce production costs, and extend the service life of busbar processing machines.

Mold manufacturing process：

Product analysis: According to the specifications, shapes, sizes and processing requirements of the busbar, the busbar processing technology is analyzed to determine the structural form, working principle and action flow of the mold. For example, for the bending mold, a reasonable bending mold core and bending mechanism should be designed according to the bending radius, angle and other requirements of the busbar.
Material selection: According to the use requirements and performance characteristics of the mold, select the appropriate mold steel material. Common mold steels include Cr12MoV, H13, etc. For punching molds that bear large impact loads, H13 steel can be selected, which has good toughness and thermal fatigue performance.
Heat treatment: Heat treatment of the mold after machining can improve the hardness, strength, wear resistance and toughness of the mold. For example, for Cr12MoV steel molds, the quenching temperature is generally 1020-1050℃, oil cooling quenching. The quenching heating speed should not be too fast to avoid excessive thermal stress.
Tempering: Tempering is an important process to eliminate quenching stress, stabilize the organization and improve toughness. The tempering temperature is usually between 550-650℃. The tempering times are determined according to the specific requirements of the mold, usually 2-3 times.

Punching die standard model

 

     Briefly talk about the busbar processing machine equipment mold

Punching die: round hole

Φ7,Φ9,Φ11, Φ13,Φ15,Φ17,Φ19,Φ21 

Punching die: waist hole

Φ7*9, Φ9*13, Φ11*15,Φ13*18, Φ15*19, Φ17*21

Punching die:special-shaped hole mold

chamfer hole,square hole,
waist-shaped hole,semi-waist hole,
Hexagonal hole,Rectangular hole,
R chamfer,Special shaped hole,
diamond hole

Special molds for busbar processing machines: tailor-made to meet diverse needs
In the field of electrical equipment manufacturing and power engineering, busbar processing machines play an extremely critical role, and their processing accuracy and efficiency directly affect product quality and project progress. As the core component of the busbar processing machine, the special mold and customized processing service have opened up a new path to meet the diverse and personalized needs of customers.

Bending die standard model

 

(Except for the standard configuration, other molds need to be customized according to the customer's own situation. If necessary, please contact the sales manager in time)

# Flat bend molds are divided into: 

Mold load range：
R3: 5mm thickness or less
R5: 10mm thickness or less
R10: 16mm thickness or less
R20: 10mm thickness or less, width

# Vertical bending mold

1.Small frame custom： R20: thickness less than 10mm, width

2.Equipment standard: R30: thickness less than 10mm, width less than 40mm

3.Equipment standard: R50: thickness less than 10mm, width 50mm-60mm

4.Customized R80: thickness less than 10mm, width less than 100mm

# No indentation mold

(Processing range 10mm-120mm)

# U-bend mold

Mold load range：

Equipment standard copper busbar thickness 8mm width 160mm

# Embossing mold

Mold load range：

Equipment standard processing range 160mm high * 60mm wide

# Twist Fried Dough Twists mold

Mold load range：

Customized width 20mm-50mm, minimum 10mm

    One-step molding mold display:

The following pictures If you need, you can contact customer service to customize a one-step molding mold for you at any time.Bending unit function,Parallel bend,Right angle bend,Single right angle bend,Double parallel bend,Middle parallel bend,Right angle U-shaped bend,Three parallel and straight bends,S-shaped bend,etc.

Busbar machine busbar processing From demand communication, solution design, mold manufacturing to after-sales maintenance, we have a professional technical team to follow up the whole process. In the demand communication stage, we deeply understand the customer's pain points and expectations and provide professional suggestions; in the manufacturing process, we strictly control the quality of each process, select high-quality mold steel, and use precision processing equipment to ensure mold accuracy and durability; in the after-sales stage, we provide timely technical support and maintenance services to make customers worry-free.

For more information about our products please contact us：Whatsapp:+86 132 5612 1372  /  Email:lisa@busbarchina.com

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