Dobladora Barras Cobre

The CNC busbar processing machine integrates three core units: stamping, shearing, and bending. Each unit is easy to adjust, which can effectively shorten the processing time and greatly improve production efficiency. Among them, the bending unit is equipped with an imported PLC control system, which runs stably and with extremely high precision. This processing machine is suitable for copper and aluminum busbars of different specifications. With the help of relevant operating units, copper and aluminum busbars can be easily and quickly processed in a variety of ways, including shearing, punching (circular holes, elliptical holes), plane bending, vertical bending, and embossing. In addition, after replacing different molds, it can also perform special processing on copper bars, such as flat pressing and cable joint processing.

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Description

Products Description

Dobladora Barras Cobre：DSMX-803ESK

The busbar processing machine is a professional equipment used to process busbars (usually copper bars, aluminum bars, etc.), mainly used in power, electrical and other industries. The following is its related introduction:

body

Generally welded from high-strength cast iron or steel plates, it has good rigidity and stability, can withstand various forces during processing, and ensure processing accuracy and equipment life.

Power system

usually hydraulic drive is used. Hydraulic drive has the advantages of large output force, smooth transmission and low noise. It can provide sufficient power to complete the processing operations such as shearing, punching and bending of busbars.

Control system

adopts CNC system. CNC system can accurately control the processing size, shape and position of busbars through programming. It has the advantages of high processing accuracy, high production efficiency and simple operation. It is suitable for large-scale production and complex shape busbar processing.

Processing mold

including shearing mold, punching mold and bending mold, which are the parts that directly process the busbar. The quality and precision of the mold directly affect the processing quality of the busbar. It is usually made of high-quality alloy steel material with high hardness, wear resistance and corrosion resistance.

Technical parameter description

Max.Puncing Force (KN)：800

Punching Diameter Range (MM)：Ø4.3-Ø36

Max.Shearing Force (KN):800

Max. Bending Force (KN):800

Vertical Bending：10x100

Horizontal Bending: 20x300

Twisting Bending: 20x200

Max. Thickness (MM):20 Max. Width (MM):300

Out Dimension:2050*1600*1650

Power:3 x 7.5kw

★★★Related molds and samples:

Busbar Machine For Sale

Introduce the function of copper bars

The main steps and precautions for folding copper bars using a copper busbar processing machine are as follows:
preparation in advance：
Preliminary preparation
1. Confirm the equipment and mold: Ensure that the busbar processing machine has good performance and check whether the hydraulic system, electrical system, etc. are working properly. According to the specifications of the copper rod and the required bending shape and angle, select the appropriate bending mold to ensure that the mold is not damaged, deformed, and firmly installed.
2. Prepare copper rods: Select copper rods that meet the requirements, check that their surfaces should be smooth and without obvious defects, determine the length of the copper rods according to actual needs, and cut them. If there is oil, rust, etc. on the surface of the copper rod, it needs to be cleaned to avoid affecting the bending effect and mold life.
3. Safety protection: Operators should wear safety equipment such as safety helmets, protective gloves, goggles, etc. to avoid injury during operation.
Operation steps
1. Parameter setting: According to the material, diameter, length, and required bending angle and radius of the copper rod, set the corresponding parameters in the control system of the busbar processing machine, such as bending pressure, stroke, speed, etc. For some CNC busbar processing machines, specific values can be directly entered; for manually controlled busbar processing machines, parameters need to be adjusted by adjusting handles, valves, etc.
2. Clamp the copper rod: Place the prepared copper rod steadily on the bending workbench of the busbar processing machine, so that the part to be bent of the copper rod is aligned with the center position of the bending mold. Then, use a clamp or clamping device to fix the copper rod firmly to prevent the copper rod from moving or shaking during the bending process.
3. Perform bending: Start the busbar processing machine, so that the bending mold applies pressure to the copper rod according to the set parameters, and start the bending operation. During the bending process, pay attention to the bending of the copper rod to ensure that the bending angle and shape meet the requirements. If multiple bends or complex shapes are performed, it may be necessary to perform the operation in multiple times. After each bend, adjust the position of the copper rod and the parameters of the mold before the next bend.
4. Inspection and adjustment: After the bending is completed, turn off the power of the busbar processing machine, loosen the clamp, take out the copper rod, and check the quality of the bending part, including whether the bending angle, radius, surface flatness, etc. meet the design requirements. If there is a deviation, the equipment parameters can be fine-tuned according to the

actual situation, or the copper rod can be bent and adjusted again.

Copper Bus Bar Bending Machine