What Should I Do If The Busbar Processing Machine Malfunctions During Operation?

The fault of the busbar processing machine refers to the phenomenon of losing the specified function during the working process. Prescribed functions refer to the functions clearly specified in the technical documents of the equipment. The faults of the three in one busbar processing machine can be divided into start-up faults and operational faults. When a fault occurs in the busbar processing machine, methods such as asking, seeing, listening, touching, and smelling can be used to understand the working situation of the system, analyze, diagnose, and determine the cause and location of the fault.

1. Question: Understand the operation status of the equipment, whether the hydraulic system is working properly, whether there are any abnormalities in the oil pump, the time and results of hydraulic oil cleaning, the cleaning and replacement of the filter element, whether the hydraulic components were adjusted before the fault occurred, whether the sealing components were replaced, what abnormal phenomena have occurred in the hydraulic system before and after the fault, and how to eliminate past faults in the system. It is necessary to understand each one.

2. Look at the actual working condition of the busbar processing machine, observe whether there are any problems with the system pressure, speed, oil, leakage, vibration, etc.

3. Listen: Listen for any abnormal sounds during the operation of the busbar processing machine, such as impact sounds, unit operation for jamming, pump noise and abnormal sounds, to determine whether the hydraulic system is working properly.

4. Touch: Touch the temperature rise, vibration, crawling, and tightness of the connection to determine whether the working status of the moving parts is normal.

5. Smell: Smell if there is any abnormal odor in the busbar processing machine, such as the smell of burnt components.

After analyzing and diagnosing through the above methods, perform simple operations according to the situation: manually poke the solenoid valve, check the PLC status indicator light, input and output indicator lights, clean the solenoid valve, measure voltage, resistance, and circuit continuity with a multimeter, and replace components. Close the unclosed switches and circuit breakers; Adjust the position of the components and tighten them (some require turning off the main power supply); The CNC bus processing machine can modify equipment parameters through a text display; Perform simple maintenance based on the actual situation of the operation: clean the solenoid valve, replace damaged wires; When replacing damaged components, it is necessary to turn off the power supply of the hydraulic busbar processing machine equipment during these operations.

When using the busbar processing machine, it is necessary to operate and maintain it safely according to the requirements, maintain the cleanliness of the busbar processing machine, conduct regular inspections, and regular maintenance can increase the service life of the busbar processing machine and avoid unnecessary troubles during use.