3 IN 1 Closed Copper Busbar Bending Processing Machine

Jinan Deshang CNC Equipment Co., Ltd. is one of the leading manufacturers and suppliers of 3 in 1 closed copper busbar bending processing machine in China, featured by quality products and good price. Please rest assured to buy advanced equipment for sale here from our factory. We also accept OEM orders.

The 3 IN 1 closed Copper busbar bending processing machine is specialized equipment designed for the batch processing of copper and aluminum busbars in the electrical equipment manufacturing industry; it is ideal for fabricating busbars used in high- and low-voltage switchgear, power distribution cabinets, energy storage cabinets, and similar units. The machine features a robust, closed-frame structure formed through integrated casting and welding, ensuring high rigidity and resistance to deformation during heavy-duty bending, as well as long-term operational precision. It integrates three distinct stations-punching, shearing, and bending-that allow for independent control and simultaneous operation. Powered by a 50-ton hydraulic system, it handles busbars of varying thicknesses, delivering clean punch holes, smooth shear cuts, and precise bending angles. With its user-friendly operation and stable performance, it is perfectly suited for mass production in manufacturing facilities.

This three station busbar processing machine integrates three independent processing units: cutting, punching, and bending. The overall structure is solid and the functions are designed to be integrated. It can operate synchronously at multiple stations without interference, and can complete the forming and processing of copper and aluminum busbars in one stop. It is the preferred equipment for high and low voltage distribution cabinet busbar processing

 

cut unit

The double-column shear structure ensures high operational safety. The processed workpiece features a smooth and clean cutting surface, free from scrap, burrs, and burrs, with stable finished product quality.

 

Punch unit

The six-mode rotary table configuration eliminates the need for frequent mold disassembly and assembly. It reduces the risk of operational errors caused by mold changes, minimizes mold wear, and effectively extends the service life of the molds.

 

Bend unit

A double-layer workbench design with solid and reliable workmanship. Truly achieving simultaneous processing of cutting, punching, and bending stations without interference, improving overall processing efficiency.

 

PLC numerical control system

The copper bar bending unit adopts a PLC numerical control system with an accuracy of ± 0.5 °, and is processed in multiple modes such as angle and limit. It covers 6 basic bending forms and supports customized special bending degrees. We can provide system explanations in English, Russian, Thai, Vietnamese and other versions

Mold Display

The picture shows the punching and bending molds of the busbar machine, matched with processed copper bar samples.
There are a complete range of punching molds: circular holes, waist shaped holes, rectangular holes, square holes, chamfering molds, double-sided corner cutting molds, and irregular hole molds.
It can process various hole types such as round holes, square holes, waist holes, and angled holes. The hole surface is smooth and free of burrs, and non-standard holes can be customized.
Bending molds include flat bending molds, vertical bending molds, U-shaped bending molds, twist bending molds, copper rod bending molds, etc.

Q1: How to select busbar machine capacity suitable for workshop?

A: Take the maximum size of copper or aluminum busbar in production as the benchmark, reserve 20%-30% spare capacity. Check punching range and bending functions (flat bend / vertical bend / twist bend). You can send busbar samples to our factory for free pre-production test before purchase.

Q2: Is the equipment a CNC model or a regular hydraulic model?
A: Full coverage of dual product lines: the economical model is a manual hydraulic model; The high-end model is equipped with Siemens PLC numerical control system, with bending parameter memory function, one click parameter retrieval, and intuitive and easy operation.

Q3: What molds are included as standard equipment and what are the non-standard mold fee standards?
A: Factory standard basic cutting, bending, punching, and embossing molds;

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