Automatic Bending Positioning Copper Busbar Machine

Automatic Bending Positioning Copper Busbar Machine:DSCNC-50ZH

DSCNC - 50ZH busbar automatic bending and positioning machine, one machine is equivalent to three machines! It has all the functions of punching, shearing and bending, and each station is independently hydraulically driven and operates synchronously. Servo + PLC precise control, efficient and accurate punching, intelligent adjustment of cutting size, and bending angle position can be set at will, which can easily cope with complex processing needs.
In a busy production workshop, DSCNC - 50ZH busbar automatic bending and positioning machine can punch, shear and bend busbars. The servo motor cooperates with PLC to make the punching coordinates, cutting copper bars, bending length and stopper position accurate and correct, helping the power industry to produce efficiently.

Users only need to select the corresponding processing unit to conveniently complete various operations such as shearing, punching (round holes, long holes), flat/horizontal folding, vertical folding, U-shaped bending, embossing, flattening, twisting, and cable connector processing.

►The shearing station uses a double-column shearing structure with excellent shearing performance.
The cut section is smooth and clean, eliminating waste generation, and the corners have no burrs or corner collapse defects, and the edges are smooth and delicate.

►Closed bending structure casting excellent quality ​

⑴ Our bending station adopts a closed bending structure. This innovative design has its advantages in flat bending and embossing. It can ensure uniform pressure distribution, whether it is single-piece production or batch manufacturing, it can greatly improve the consistency of products. In the process of mass production, the accuracy of repeated positioning is greatly improved, providing a solid guarantee for your product quality. At the same time, the unique design of the double-layer workbench makes it possible for three stations to work simultaneously, and the stations do not interfere with each other, which effectively improves the overall production efficiency and meets your needs for large-scale production. ​

⑵ Automatic positioning function, folding out a variety of shapes
Relying on the PLC control of Siemens' full set of computing systems, our bending stations have achieved a high degree of intelligence. Through the perfect combination of PLC and displacement sensors, CNC control can be accurately realized. The equipment can automatically, quickly and accurately calculate the cutting length, bending angle and bending point. This not only makes the bending process more accurate and error-free, but also greatly simplifies the operation process. Operators can easily complete various bending tasks without complicated calculations and debugging. It is truly simple to operate and easy to use. Even novices can quickly get started, saving your company a lot of training costs and time costs.

►Punching method: Automatic positioning punching setting
Irregular punching: Supports setting irregular punching with multiple different coordinates. You only need to directly fill in the required coordinates, and the system can accurately locate and complete the punching operation.
Template application punching: Preset a variety of commonly used templates, including 1 hole, 2 holes, 4 holes, etc. You can apply the corresponding template with one click according to actual needs to achieve simple and efficient punching settings.

► Working Principle
A servo motor is a device that converts electrical signals into mechanical motion. In the Automatic Bending Positioning Copper Busbar Machine, it precisely controls the motor's speed, position, and torque by receiving pulse signals from the control system. When the control system issues an instruction, the servo drive converts the DC power supply into three-phase AC power according to the instruction and provides it to the servo motor, so that the motor rotates according to the predetermined requirements, thereby driving the relevant components of the busbar processing machine to perform precise processing actions.
► Features
High-precision positioning: It can achieve precise position control to ensure the dimensional accuracy and position accuracy of busbar processing. For example, when punching and bending the busbar, the servo motor can accurately position the processing tool to the specified position, and the error can be controlled within a very small range.

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