How To Operate The Twisted Bending Unit Of The Busbar Machine？

The busbar processing machine usually does not directly use the bending unit to twist the twist. Twisting the twist generally requires a specific mold or device. The following are the operating steps for twisting the twist using the relevant functions of the busbar processing machine under normal circumstances:

Processing range: 50-120mm wide copper bar 12mm thick
Preparation
1. Check the equipment: Make sure that all parts of the busbar processing machine are normal, including the electrical system, hydraulic system, etc., there is no fault alarm, and all moving parts can operate flexibly. Check the oil level in the oil tank. If the oil level is below the warning line, add hydraulic oil that meets the requirements, such as No. 46 in summer and No. 32 in winter.
2. Select the mold: Select a suitable twisting mold according to the material and specifications (thickness, width, etc.) of the busbar. If the twisting function is achieved by using the bending unit, ensure that the bending mold is compatible with the twisting operation, such as selecting a mold that can provide appropriate torque and clamping force.
3. Install the mold: Turn off the power of the equipment, install the selected mold correctly in the corresponding position of the busbar processing machine according to the operating procedures, tighten the fixing screws, etc., to ensure that the mold is firmly installed to prevent loosening during processing.
4. Place the busbar: Place the busbar to be processed on the workbench of the processing machine, determine the position of the busbar through positioning devices such as the ruler slider, so that it is in the appropriate starting position for processing, and ensure that the busbar is placed neatly and straight.
Operation process
1. Start the equipment: Turn on the power switch, start the busbar processing machine, let the oil pump run idle for 2-5 minutes, so that the hydraulic system is fully preheated and circulated, and observe whether the rotation direction of the oil pump is correct.
2. Adjust parameters: If the bending unit of the busbar processing machine has CNC function, according to the specifications of the busbar and the specific requirements of twisting, enter the corresponding parameters in the CNC system, such as torque size, rotation angle, rotation speed, etc.
3. Clamp the busbar: Operate the clamping device to firmly clamp one or both ends of the busbar in the mold or fixture to ensure that the busbar will not loosen or slide during the twisting process.
4. Start twisting: Step on the foot switch or press the corresponding operation button to start the bending unit to drive the mold to twist the busbar. During the operation, closely observe the twisting of the busbar to ensure that the busbar is twisted in the required direction and angle to avoid problems such as excessive twisting, breakage or mold damage.
5. Process adjustment: If the twisting effect of the busbar is not ideal during the twisting process, such as insufficient angle or torque, the operation can be suspended according to the actual situation, and the parameters or mold position can be readjusted, and then the processing can be continued.
Complete the operation
1. Stop the equipment: When the busbar twisting process is completed, release the foot switch or press the stop button to stop the bending unit, and then turn off the power of the equipment.
2. Remove the busbar: Carefully loosen the clamping device and remove the processed busbar from the mold or fixture to avoid damaging the processed busbar.
3. Quality inspection: Perform quality inspection on the processed busbar to check whether the angle and shape of the twisting meet the requirements, and whether there are scratches, cracks and other defects on the surface of the busbar.
4. Cleaning and maintenance: Clean the debris and metal debris on the workbench, clean and maintain the molds and equipment, such as adding lubricating oil to the moving parts of the mold, adding grease to the moving parts of the equipment, etc., to extend the service life of the equipment and molds.

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